Purpose: Existing productivity improvements activities such as inventory buffer, overall equipment effectiveness (OEE) and total productive maintenance (TPM) do not analytically associate the throughput shortage with process parameters. The paper aims to develop and test an integrated model to...

Production control for high-mix production remains a complex issue. Common pull system replenishment generates large works-in-process (WIPs) for each part type, especially under breakdown. This paper attempts to solve this by presenting a production control that classifies parts into two...