One way to organize workers that lies between traditional assembly lines, where workers are specialists, and craft assembly, where workers are generalists, are "bucket brigades." We describe how one firm used bucket brigades as an intermediate strategy to migrate from craft assembly to assembly...

The line-cell (or line-seru) conversion is an innovation of assembly system applied widely in the electronics industry. Its essence is tearing out an assembly line and adopting a mini-assembly unit, called seru (or Japanese style assembly cell). In this paper, we develop a multi-objective...

Some programs and research networks are dealing with topics associated to the automtive sector and they observe one of the most significative sectores of modern economies. Because of that is so interesting to forecast some possible changes in an horizon of 10 to 20 years. But this exercse must...

This article offers a stylization of the assembly line production process. The model that emerges from this exercise serves to further explicate the role of management in allocating resources, and the effect of technical progress on resource allocation and market structure.

The interest to study this factory of GM group in Portugal is due to the facto of being one of the oldest assembly lines of the automotive sector still operating in Portugal (it was founded in 1963). Besides that, it went recently across a very intensive technological change, and then would be...

In production systems of automobile manufacturers, multi-variant products are assembled on paced final assembly lines. The assignment of operations to workplaces and workers deter mines the productivity of the manufacturing process. In research, various exact and heuristic solution procedures...

We investigate how to allocate work in stochastic assembly systems so as to maximize throughput. We use Markov models for systems with exponential processing times and simulation-based methods for other probability distributions. We find that assembly systems should be unbalanced in the...

Previous assessments of Ford's assembly line have been based on a limited set of highly aggregated data. New, more detailed and extensive data allows a reconsideration of Ford's operations and their effectiveness to confirm more fully some earlier understandings through extending the analyses to...

Purpose The purpose of this paper is to develop a quantitative model to assess probability of errors and errors correction costs in parts feeding systems for assembly lines. Design/methodology/approach Event trees are adopted to model errors in the picking-handling-delivery-utilization of...

Purpose – The purpose of this paper is to address the adoption of Lean-Kaizen approach to process improvement by the largest manufacturer of steering systems for passenger car and utility vehicle market in India. The company was facing severe liquidity crunch due to falling customer demand (25...